Innovative, Visionary Metal Solutions

Quality Systems | Flexibility | Low Lead Time | On-Time Delivery Systems

Metal Solutions, Inc. is a full service manufacturer providing precision fabricated metal products to a wide range of industries including mass transit buses and trains, air conditioning, air filtration, refrigeration, metal cabinetry, furniture, and lighting among others. 

We are committed to providing the highest level of quality in our manufactured products. Through our ongoing commitment to Lean Manufacturing, we have developed a simple, effective, and adaptable approach to quality and production control, identifying quality issues immediately and at their source. Our system empowers all of our employees, who are extensively trained, to identify issues and make changes to the production process that improves quality and efficiency.

 

Fabrication

Processing all types of mild steel, stainless steel, aluminum and copper, both sheet and plate, up to 1/4 inch thickness with forming capability of up to 10 feet. We also cut and weld all types of tubing and extrusions.

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Cutting

Using four Trumpf CNC punch presses, two of which have a 5 ft by 10 ft range without repositioning, we have a large capacity and the ability to form extrusions, dimples, louvers, snap locks, countersinks, and knockouts. One Trumpf Trulaser 2030 further enhances our capabilities by offering fully automated processing and material handling with a 5 ft by 10 ft range.

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Forming

Using three Trumpf CNC press brakes with CNC crowning, hydraulic tool clamping and an extensive selection of Wila style quick change tooling, we minimize set up time and maintain a high level of efficiency. Our Fasti CNC folding machine provides the ability to form large panels and deep enclosures accurately with ease.

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Welding

We have a highly trained staff of certified welders proficient in MIG and TIG for all types of stainless steel, aluminum and mild steel, as well as brazing. Our team of spot welders have the ability to produce high quality, blemish-free spot welds.

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Grinding/Finishing

Through our finishing process, we routinely produce high quality polished stainless steel or steel and aluminum components from flat deburred parts to complex welded cabinets and assemblies. Finishes include powder coat, liquid paint, anodizing, plating, ecoating and silkscreening. 

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Hardware Insertion

Our auto-feed Haegar and Pemserter insertion machines allow for a high degree of efficiency and accuracy for all types of hardware insertion, including nuts, studs and posts.

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Assembly

We produce sub-assemblies as well as total product assemblies that include components such as insulation, gaskets, trim, hinges and latches, and electrical buildup among others.

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Specialized Packaging and Delivery

Products can be kitted to provide for a fluid transition from the delivery dock to the assembly line. We also provide specialized reusable boxing and packaging solutions to lower cost and waste.

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Prototyping

High quality, fast turnaround prototypes with any level of complexity.

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On Spec & On Time

We deliver all services with short lead times and a high degree of flexibility, using state-of-the-art Trumpf CNC cutting and bending equipment, including batch sizes ranging from one to thousands. Deliveries are catered to your needs, which can be as frequently as daily.

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Consulting

Our engineers have been in the metal fabrication business for decades, learning the process from the ground up. Our team offers prototype design assistance, design collaboration, and reverse engineering.